Brother HL-1040 Instrukcja Użytkownika

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Podsumowanie treści

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I-4Interface Bi-directional parallelUniversal Serial Bus (USB) (HL-1050 only)RS-422A/RS-232C serial (RS-100M) is optionally available. (HL-1040/1050 o

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Appendix 4. Connection Diagram, HL-1050A - 4RS-100MSERIAL I/FP1 CDCC I/FSLIOT SIMMMAIN PCBP2 ENGINE I/FMAINMOTORSUBMOTORFAN1FAN2REGISTRATIONSENSORCOV

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CODE UK4007000B48K312CIRNAMEV - 5Appendix 5. Main PCB Circuit Diagram, (HL-820/1020/1040), (1/2)

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Appendix 6. Main PCB Circuit Diagram, (HL-820/1020/1040), (2/2)CODE UK4007000B48K312CIRNAMEA - 6

Strona 6 - APPENDICES

Appendix 7. Main PCB Circuit Diagram, (HL-1050), (1/5)CODE UK4041000B512001CIRNAMEA - 7

Strona 7 - 1. FEATURES

Appendix 8. Main PCB Circuit Diagram, (HL-1050), (2/5)CODE UK4041000B512001CIRNAMEA - 8

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Appendix 9. Main PCB Circuit Diagram, (HL-1050), (3/5)CODE UK4041000B512001CIRNAMEA - 9

Strona 9 - 2. SPECIFICATIONS

Appendix 10. Main PCB Circuit Diagram, (HL-1050), (4/5)CODE UK4041000B512001CIRNAMEA - 10

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Appendix 11. Main PCB Circuit Diagram, (HL-1050), (5/5)CODE UK4041000B512001CIRNAMEA - 11

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Appendix 12. Panel Sensor PCB Circuit DiagramCODE UK4010000B48K303CIRNAMEA - 12

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Appendix 13. Low-voltage Power Supply PCB Circuit Diagram, HL-820/1020/1040 (110 - 120V)Low-voltage PS Circuit (110 - 120V)NAMEA - 13NLF1 PC2R22TRA1

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I-5 2.4 Paper Loading(1) Multi-purpose sheet feeder loadingPaper size: A4, Letter, Legal, B5, A5, A6, and Executive. Other sizes of media thatcan be

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Appendix 14. Low-voltage Power Supply PCB Circuit Diagram, HL-820/1020/1040 (220 - 240V)Low-voltage PS Circuit (220 - 240V)NAMEA - 14NLF1PC2R22TRA1Z

Strona 15 - 3. SAFETY INFORMATION

Appendix 15. Low-voltage Power Supply PCB Circuit Diagram, HL-1050 (110 - 120V)Low-voltage PS Circuit (110 - 120V)NAMEA - 15NLF1 PC2R22TRA1Z2CN1ABPC

Strona 16 - Fig. 1-2

Appendix 16. Low-voltage Power Supply PCB Circuit Diagram, HL-1050 (220 - 240V)Low-voltage PS Circuit (220 - 240V)NAMEA - 16NLF1PC2R22TRA1Z2CN1ABPC1

Strona 17 - 1. ELECTRONICS

Appendix 17. High-voltage Power Supply PCB Circuit DiagramHigh-voltage PS CircuitNAMEA - 1743216978541210311PSENSCN1SRCN1TRANSFBCN1TRANSFFCN1R81R87R8

Strona 18 - supply block

A-18 APPENDIX 18. HOW TO KNOW DRUM UNIT LIFE & PAGE COUNTERIf you want to know the drum unit life or the number of printed pages, you shouldprint

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A-19How to Read the Drum LifeThe bar shown below is printed at the bottom of Test Print / PrintConfiguration.It initially indicates 100% and gradually

Strona 20 - HL-820/1020

A-20 APPENDIX 19. DIAMETER / CIRCUMFERENCE OF ROLLERSThe diameter and circumference of each roller are listed below;No. Parts Name Diameter (Circumfe

Strona 21 - Fig. 2-5

Apr., '9884U005BE0PARTS REFERENCE LISTMODEL:HL-820/1020/1040/1050RLASER PRINTER

Strona 22 - Fig. 2-6

NOTE FOR USING THIS PARTS REFERENCE LIST1. In the case of ordering parts, it needs mentioning the following items:(1) Code(2) Q'ty(3) Description

Strona 23 - Fig. 2-7

CONTENTSGENERAL DRAWING ...1MAIN PCB DRAWING (HL-820/1020/1040)...

Strona 24 - Fig. 2-8

I-6 2.6 Paper(1) Paper type(a) Normal paper (60 to 157g/m2, specified types of high-quality paper)• A4 size• Letter size• Legal size• B5 (JIS ISO

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- 1 -GENERAL DRAWINGMODEL HL-820/1020/1040/1050 84U821/831/832/861/8625-24 5-235-225-125-1411-85-145-165-157-15-25-35-135-95-335-115-115-105-325-

Strona 26 - DMA Receive Mode

1-1MODEL HL-820/1020 84U-821-101/1046-1. MAIN PCB <HL-820/1020>MODEL HL-1040 84U-831-101/103, 84U-832-1016-2/3. MAIN PCB <HL-1040 O

Strona 27 - (11) Engine control I/O

1-11MODEL HL-1050 84U-861-101/103/104, 84U-862-1066-4/5. MAIN PCB <HL-1050 OTHERS/ISRAEL>- 3 -

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POWER CORDS & PACKING DRAWINGMODEL HL-820/1020/1040/1050 84U-821/831/832/861/862-230/9301A10-1B1C1D1E1F1G1H1I1J12-212-212-312-4- 4 -12-1T/I N

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1. DRIVE UNIT REF.NO. CODE Q'TY DESCRIPTION REMARK1 UL8747001 1 DRIVE UNIT ASSY (SP)2 087412016 3 TAPTITE, CUP B M4X203 085411215 1 TAP

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3. MP SHEET FEEDER REF.NO. CODE Q'TY DESCRIPTION REMARK1 UL8749001 1 MP SHEET FEEDER ASSY (SP)1 UL8832001 1MP SHEET FEEDER ASSY (LEGEND)

Strona 31 - Fig. 2-12

5. COVERS REF.NO. CODE Q'TY DESCRIPTION SYMBOL REMARK1 UL7983001 1 MAIN COVER ASSY2 085411215 1 TAPTITE, BIND B M4X12 3 085411215 1

Strona 32 - Fig. 2-14

6-1. MAIN PCB <HL-820/1020> REF.NO. CODE Q'TY DESCRIPTION SYMBOL REMARK1-1 UK4202001 1 MAIN PCB ASSY, HL-820 (SP) B48K312-350E 1-

Strona 33 - Fig. 2-15

6-4. MAIN PCB <HL-1050 OTHERS> REF.NO. CODE Q'TY DESCRIPTION SYMBOL REMARK1-1 UK4203001 1 MAIN PCB ASSY, HL-1050 100V (SP) B512001-

Strona 34 - Fig. 2-18

7. PANEL SENSOR PCB REF.NO. CODE Q'TY DESCRIPTION SYMBOL REMARK1 UK4205001 1 PANEL SENSOR PCB ASSY (SP) B48K303MODEL HL-820/1020/1040/105

Strona 35 - Fig. 2-21

I-7 2.7 Effective Printing AreaPrintable areaAECEBDFFThe effective printing area means the area within which the printing of all the datareceived wit

Strona 36 - Fig. 2-22

9. HIGH VOLTAGE POWER SUPPLY REF.NO. CODE Q'TY DESCRIPTION REMARK1 UK4122001 1 HIGH-VOLTAGE PS ASSY (SP)MODEL HL-820/1020/1040/1050 84U-821

Strona 37 - HL-820/1020/1040

11. ACCESSORIES REF.NO. CODE Q'TY DESCRIPTION REMARK1 UK4090001 1 PR DRIVER DISK ASSY1, 820 (WINDOWS)1 UK4193001 1 PR DRIVER DISK ASSY1,

Strona 38 - Fig. 2-24

12. PACKING MATERIALS REF.NO. CODE Q'TY DESCRIPTION REMARK1 UE2233001 1 CARTON, EUR HL-8201 UE2236001 1 CARTON, CAN HL-10201 UE2239001

Strona 39 - Fig. 2-26

RLower Tray Unit for HL-2400CColor Laser PrinterPARTS REFERENCE LISTMODEL: LT-24CLFeb., 199954S003BE0

Strona 40 - Fig. 2-27

NOTE FOR USING THIS PARTS REFERENCE LIST1. In the case of ordering parts, it needs mentioning the following items:(1) Code(2) Q'ty(3) Description

Strona 41 - Fig. 2-28

CONTENTSLOWER TRAY UNITList...

Strona 42 - 2. MECHANICS

LOWER TRAY UNIT REF.NO.CODE Q'TY DESCRIPTION REMARK1 UH1948001 1 PAPER SENSOR2 UH1947001 1 PAPER SIZE SENSOR3 UH1996001 1 OHP SENSOR4 UH3494001

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- 2 -GENERAL DRAWINGMODEL LT-24CL 54S-X064316527

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RLower Tray Unit for HL-2400CColor Laser PrinterSERVICE MANUALMODEL: LT-24CLFeb., 199954S004BE0

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© Copyright Brother 1999All rights reserved.No part of this publication may be reproduced in any form or by any means without permission inwriting fro

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I-8The table below shows the effective printing areas.Size A B C D E FA 4210.0mm8.27”(2,480 dots)297.0mm11.69”(3,507 dots)203.2mm8.0”(2,400 dots)288.5

Strona 47 - 2.5.2 Exposure Stage

PREFACEiPREFACEThis service manual contains basic information required for after-sales service of the optional lowertray unit for color laser printer

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CONTENTSiiCONTENTS1. PRODUCT OUTLINE...11.1PARTS NAMES & FUNCTIONS...

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REGULATIONSiiiREGULATIONSLASER SAFETY (FOR 110-120 V MODEL ONLY)The printer, HL-2400C is certified as a Class I laser product under the U.S. Departmen

Strona 50 - 1. SAFETY PRECAUTIONS

REGULATIONSivIEC 825 SPECIFICATION (FOR 220-240 V MODEL ONLY)The printer, HL-2400C is a Class 1 laser product as defined in IEC 825 specifications. T

Strona 51 - 2. DISASSEMBLY FLOW

SAFETY INSTRUCTIONSvSAFETY INSTRUCTIONSSAFETY PRINCIPLE1) Before starting any operations, read this manual thoroughly. Especially read the safetyinst

Strona 52 - 3. DISASSEMBLY PROCEDURE

SAFETY INSTRUCTIONSviWARNINGHAZARDOUS VOLTAGEMay cause serious injuries or fatal accidents. Voltage is now being suppliedfrom the power supply of prin

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SAFETY INSTRUCTIONSviiCAUTIONHAZARDOUS POWDERToner is a fine powder which can cause a powder explosion if disposed of intoa fire. Under no circumstanc

Strona 54 - 3.5 MP Sheet Feeder ASSY

SAFETY INSTRUCTIONSviii<Label Location>1231. Hot Caution LabelAVERTISSEMENTWARNING WARNUNGHot surface.Avoid contact.Heiße oberfiäche.Bei beseiti

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PRODUCT OUTLINE- 1 -1. PRODUCT OUTLINE1.1 Parts Names & FunctionsFig. 1No. Parts Name Outline of Function1 Media Cassette To feed paper automatic

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SPECIFICATIONS- 2 -2. SPECIFICATIONSNo. Item Specification1 Applicable Printer Brother Color Laser Printer HL-2400C2 Cassette CapacityNormal paper: 25

Strona 57 - 3.7 Scanner Unit

I-9 3. SAFETY INFORMATION 3.1 Laser Safety (110 - 120V Model only)This printer is certified as a Class 1 laser product under the US Department of

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INSTALLATION- 3 -3. INSTALLATION3.1 Conditions Required for InstallationInstallation conditions for the lower tray unit are the same as for the print

Strona 59 - Caution:

INSTALLATION- 4 -3.2 UnpackingFollow the unpacking steps below referring to Fig.3.1) Remove the binding tape from the top of the package.2) Take the

Strona 60 - (1) Remove the main shield

INSTALLATION- 5 -3.3 Installation Procedures3.3.1 Install the printer onto the lower tray unit1) Place the lower tray unit on a solid, flat surface

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INSTALLATION- 6 -4) Check the three alignment guide pins on the lower tray unit.Fig. 65) Two people should be used to lift up the printer and place

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INSTALLATION- 7 -6) Remove the set-up guides R/L from the unit.Fig. 87) Insert the metal fixtures into both sides of the lower tray unit from above.

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INSTALLATION- 8 -3.3.2 Connect the LT signal connector into the printer1) Remove the LT connector cover (U) from the printer.2) Connect the LT sign

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INSTALLATION- 9 -3.3.3 Install the covers1) Install the side covers R/L onto both sides of the lower tray unit.Fig. 113.3.4 Relocating the printer

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MAINTENANCE- 10 -4. MAINTENANCE4.1 Daily MaintenanceYou need not daily maintenance for the lower tray unit such as cleaning.4.2 Periodic MaintenanceYo

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DISASSEMBLY- 11 -5. DISASSEMBLYWhen disassembling the lower tray unit, follow the instructions in the sections below referring to Figure 13;Back cover

Strona 67 - 4. PACKING

DISASSEMBLY- 12 -5.1 Paper Sensor (PEL) / OHP Sensor (OHPL)1) Remove the BT4x8 screw (1 pc.) to remove the back cover (LTU).2) Remove the screws (2

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I-10 3.3 Caution for Laser Product (Warnhinweis für Laserdrucker)CAUTION: When the machine during servicing is operated with the cover open, theregul

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DISASSEMBLY- 13 -5.4 Paper Feeding Roller / Separation Pad1) Remove the BT4x8 screw (1 pc.) to remove the back cover (LTU).2) Remove the screws (2

Strona 70 - 2. CONSUMABLE PARTS

DISASSEMBLY- 14 -6. CLEARING PAPER JAMS6.1 Paper Feeding Jam1) Pull out the media cassette (L).2) Remove the paper remaining inside the printer.3)

Strona 71 - 3. IMAGE DEFECTS

- 1 -GENERAL DRAWINGMODEL HL-84U821/831/832/861/8625-245-235-225-125-1411-85-145-165-157-15-25-35-135-95-335-115-115-105-325-338-25-185-191-35-35

Strona 72 - I-1 Light

11. ACCESSORIES PR98235REF.NO.CODE Q'TY DESCRIPTION REMARK1 UK4090001 1 PR DRIVER DISK ASSY1, 820 (WINDOWS)1 UK4193001 1 PR DRIVER DISK ASSY1, 10

Strona 73 - I-2 Dark

5. COVERS PR99041REF.NO.CODE Q'TY DESCRIPTION SYMBOL REMARK1 UL7983001 1 MAIN COVER ASSY2 085411215 1 TAPTITE, BIND B M4X12 3 085411215 1 TAPTI

Strona 74 - I-3 Completely blank

7. COVERS PR99041REF.NO.CODE Q'TY DESCRIPTION SYMBOL REMARK1 UL7983001 1 MAIN COVER ASSY2 085411215 1 TAPTITE, BIND B M4X12 3 085411215 1 TAPTI

Strona 75 - I-4 All black

HL1060PL5. FIXING UNITS PR99042REF.NO.CODE Q'TY DESCRIPTION REMARK1-9 UH3164001 1 FIXING UNIT Y, 120V (SP) 1-9 UH3165001 1 FIXING UNIT Y, 230V (

Strona 76 - I-5 Dirt on the back of paper

5. FIXING UNITS PR99042REF.NO.CODE Q'TY DESCRIPTION REMARK1-9 UH3164001 1 FIXING UNIT Y, 120V (SP) 1-9 UH3165001 1 FIXING UNIT Y, 230V (SP) 1 U

Strona 77 - (Fig.4-5)

3. MP SHEET FEEDER PR99042REF.NO.CODE Q'TY DESCRIPTION REMARK1 UL8749001 1 MP SHEET FEEDER ASSY (SP)1 UL8832001 1 MP SHEET FEEDER ASSY (LEGEND) (

Strona 78 - I-10 Faulty registration

6. FIXING UNIT PR99042REF.NO.CODE Q'TY DESCRIPTION REMARK1-11 UL8750001 1 FIXING UNIT, 120V (SP)1-11 UL8751001 1 FIXING UNIT, 230V (SP)1-11 UL883

Strona 79 - I-12 Image distortion

II-1CHAPTER II THEORY OF OPERATION 1. ELECTRONICS 1.1 General Block Diagram Fig. 2-1 shows a general block diagram of the HL-820/1020 printer.Vid

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12. PACKING MATERIALS PR99055REF.NO.CODE Q'TY DESCRIPTION REMARK1 UE2233001 1 CARTON, EUR HL-8201 UE2236001 1 CARTON, CAN HL-10201 UE2239001 1 CA

Strona 81 - I-15 Black spots

5. COVERS PR99057REF.NO.CODE Q'TY DESCRIPTION SYMBOL REMARK1 UL7983001 1 MAIN COVER ASSY2 085411215 1 TAPTITE, BIND B M4X12 3 085411215 1 TAPTI

Strona 82 - I-16 Black band

7. COVERS PR99057REF.NO.CODE Q'TY DESCRIPTION SYMBOL REMARK1 UL7983001 1 MAIN COVER ASSY2 085411215 1 TAPTITE, BIND B M4X12 3 085411215 1 TAPTI

Strona 83 - I-18 Hollow print

Laser Printer HL-800/1000 SeriesQuick Setup GuideRead this guidebook first to set up your printer andprepare your computer for the printer.Save all pa

Strona 84 - I-20 Horizontal lines

(For USA & CANADA Only)For technical and operational assistance, please call:In USA 1-800-276-7746 (outside California) / 949-859-9700 Ext. 329 (w

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1Table of ContentsAction 1: Check the Supplied items --- 2Action 2: Place the Printer --- 3Action 3: Install the Toner Cartridge/Drum Unit --- 4Act

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- 2 -Action 1: Check the Supplied ItemsAfter taking the printer out of the carton and removing the packing materials, make sure thatthe following item

Strona 87 - For feed roller

-3-Action 2: Place the printerPlease take note of the following before using the printer.Power SupplyUse the printer within the specified power range.

Strona 88 - 4. PAPER JAM

- 4 -Action 3: Install the Toner Cartridge/Drum Unit1Unpack the drum unit assembly with thetoner cartridge included. Gently shake itfrom side to side

Strona 89 - P8-2 P8-3 Approx. 5V

- 5 -Action 4: Load Paper into Your PrinterBefore loading paper, make sure that the paper meets the specification described in the On-line User’s Gui

Strona 90 - M-4 No paper supplied

II-2 Fig. 2-2 shows a general block diagram of the HL-1040 printer.Optional I/F board (Mac. RS-232C)Expansion I/OVideo control blockInterface block

Strona 91 - M-7 BD failure

- 6 -4Hold the tab of the right hand paper guideand press the catch to release the guidelock. Move the paper guide to fit the paperwidth.! CAUTIONFail

Strona 92 - M-8 Scanner failure

- 7 -Action 5-1: Connect Your Printer to Your Computers parallelinterfaceYou must connect the printer to your computer with a suitable interface cable

Strona 93 - F-2 Wrinkles

8Action 5-2: Connect Your Printer to Your Computers using the USBinterface ( Only for HL-1050 with Windows 98 )The Universal Serial Bus is an interfa

Strona 94 - 6. INSPECTION MODE

9Insert the supplied CD-ROM into thedrive of your PC.Select “CD-ROM drive.”Click the Next buttonClick the Next button.The USB driver is installed.When

Strona 95 - Fig. 4.8

10TroubleshootingIf the printer does not print from the USB port, try reinstalling the USB driver as follows;1.Double-click the file ‘DeinsUSB.exe’ i

Strona 96 - Fig. 4-9

-11 -Action 6: Plug in and Turn on Your Printer1Plug the power cord into the AC poweroutlet and the printer power inlet.✒ NOTEThe shape of the power c

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12Printing a Test Sample PageWe recommend that you print a test page. Refer to the instructions below.✒ NOTE The following test page operation will

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13Action 7-1: Installation from CD-ROMThe supplied CD-ROM contains the following materials. Printer Driver & TrueType fonts -You need to c

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-14 -Action 7-2: Prepare Windows 95/98 for the Printer from floppy disksYou need to configure Windows 95/98 for the printer by installing the printer

Strona 100 - SERIAL I/F

- 15 -Action 7-3: Prepare Windows 3.1 for the PrinterYou need to configure Windows 3.1 for the printer by installing the printer driver andTrueTypeTM-

Strona 101 - B48K312CIR

II-3 Fig. 2-3 shows a general block diagram of the HL-1050 printer.Optional RAM (SIMM) (max. 32Mbytes)Optional I/F board (Mac. RS-232C)Expansio

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- 16 -Action 7-4: Prepare DOS for the Printer (Only for HL-1040/1050 Users)How to Use the Printer in Your DOS Application Software(without using the W

Strona 103 - B512001CIR

- 17 -What Does Remote Printer Console Do?The Remote Printer Console (RPC) is a utility program which runs in the DOS environmentand comprises the fol

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- 18 -Using the Remote Printer Console Main ProgramType C:\RPCX>RPCX and press theEnter key to start the Remote PrinterConsole main program.The Mai

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-19 -Using the Printer Status Monitor ProgramType C:\RPCX>STMX and press the Enter key to make the Printer Status Monitor Programstay resident in y

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- 20 -Action 7-5: Prepare Macintosh for the Printer (Only for HL-1040/1050 Users)You need to configure your computer for the printer by installing the

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-21 -LAMPS AND SWITCHThis section refers to the following lamps and switch on the printer control panel.DrumAlarmReadyPaperDataToner✒NoteWhen the powe

Strona 108 - B48K303CIR

- 22 -Drum LampThe Drum lamp indicates the drum unit is nearly at the end of its life.Lamp Printer statusOff ❍ The drum unit can be used.On ● The drum

Strona 109 - PS Circuit (110 - 120V)

- 23 -Other Control FeaturesSleep ModeWhen the printer does not receive data for a certain period of time (time-out), it enterssleep mode. Sleep mode

Strona 110 - PS Circuit (220 - 240V)

- 24 -REPLACING THE TONER CARTRIDGEThe printer can print approximately 2,400 pages (5% coverage: A4/Letter) with one tonercartridge. When the toner ca

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-25 - High Temperature WarningAfter you have just used the printer,some internal parts of the printer areextremely hot. When you open the topcover of

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© Copyright Brother 1998All rights reserved.No part of this publication may be reproduced in any form or by any means without permission inwriting fro

Strona 113 - High-voltage PS CircuitNAME

II-4 1.2 Main PCB Block Diagram Fig. 2-4 shows the block diagram of the main PCB.Reset CircuitProgram + Font ROM512 KbytesRAM(2.0 Mbytes)EEPROM (128

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-26 -5 Install the new toner cartridge into the righthand side of the drum unit. Make sure thatthe toner cartridge guide bar is exactlyaligned with th

Strona 115 - 00000030303030202

- 27 -REPLACING THE DRUM UNITThe printer uses a drum unit to create the print images on paper. If the Drum lamp is on, itindicates the drum unit is ne

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- 28 - High Temperature WarningAfter you have just used the printer,some internal parts of the printer areextremely hot. When you open the topcover of

Strona 117 - PARTS REFERENCE LIST

-29 -4Install the toner cartridge into the new drumunit.Install the new drum unit into the printer.5Close the top cover.The printer automatically ejec

Strona 118 - B48K056 - 201A

- 30 -ALARM INDICATIONS AT A GLANCEOperator CallsIf a recoverable error occurs, the printer indicates an ‘operator call’ by blinking the Alarmlamp and

Strona 119 - CONTENTS

-31-For errors shown below, the printer indicates an operator call by blinking the Alarm lamp. Ifyou use the printer with the supplied Windows driver,

Strona 120 - (Legend model only)

- 32 -Error ActionSerial Interface InputBuffer Overflow (ForHL-1040/1050 Only)Press the panel switch to resume printing.Check the communication p

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- 33 -Additional Memory (HL-1050 Only)The HL-820/1020/1040 printers have 2 Mbytes of standard memory and additional memorycannot be fitted.The HL-1050

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34Installing the SIMMTo install the SIMM, follow these steps:1 Turn off the power switch and unplug the pcord from the AC outlet. Disconnect the intec

Strona 123 - T/I NO. PR98176

35PRINTER SPECIFICATIONSPrintingPrint Method Electrophotography by semiconductor laser beam scanningLaser Wavelength: 780 nm / Output: 5 mW max.Resol

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II-5 Fig. 2-5 shows the block diagram of the main PCB.Reset CircuitProgram + Font ROM512 KbytesRAM(2.0 Mbytes)Option Serial I/O(RS232C & RS422A)E

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36FunctionsTrueType Fontson disksTrueType-compatible soft-fonts for Windows on the supplied diskEmulation HL-820/1020:Brother Printing Solution for Wi

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REGULATIONSFederal Communications Commission(FCC)Declaration of Conformity (For USA Only)Responsible Party : Brother International Corporation100 Some

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IMPORTANT - For Your SafetyTo ensure safe operation the three-pin electrical plug supplied mustbe inserted only into a standard three-pin power point

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Shipment of the PrinterIf for any reason you must ship your Printer, carefully package thePrinter to avoid any damage during transit. It is recommende

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Please read this manual thoroughly before using the printer.HL-800

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TABLE OF CONTENTSCHAPTER 1 INTRODUCTION...1–1ABOUT THE GUIDEBOOKS...

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CHAPTER 5 MAINTENANCE...5–1REPLACING THE TONER CARTRIDGE...

Strona 133 - MODEL: LT-24CL

Definitions of Warnings, Cautions, and NotesThe following conventions are used in this User’s Guide: WarningIndicates warnings that must be observed t

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Shipment of the PrinterIf for any reason you must ship your Printer, carefully package thePrinter to avoid any damage during transit. It is recommende

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II-6 Fig. 2-6 shows the block diagram of the main PCB.Reset CircuitProgram + Font ROM4.0 MbytesRAM(4.0 Mbytes)Option RAM (SIMM)(max. 32Mbytes)Option

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(For USA & CANADA Only)For technical and operational assistance, please call:In USA 1-800-276-7746 (outside California) 714-859-9700 Ext. 329(

Strona 137 - MODEL LT-24CL 54S-X06

1-1CHAPTER 1 INTRODUCTIONABOUT THE GUIDEBOOKSFinding Out How to Use the PrinterYou have two guidebooks for this printer. Read each guidebook in thefo

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1-2ABOUT YOUR PRINTERPrinter OverviewFig. 1-1 Front View ON12345678Fig. 1-2 Rear View✒ NoteAn RS-422A/RS-232C Serial Interface Port, contain

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1-3System Requirements in Brother Printing Solution for WindowsCheck the following system requirements to setup and operate the printerin Brother Prin

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1-4❏Enhanced Printing Performance and User-Friendly Operation forWindows®The dedicated printer driver and TrueType-compatible fonts forMicrosoft® Wind

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1-5❏ Printer Status Monitor with Bi-directional Parallel InterfaceThe printer driver can monitor your printer’s status using bi-directional parallel c

Strona 142 - REGULATIONS

1-6❏ Environment-FriendlyEconomy Printing ModeThis feature will cut your printing cost by saving toner. It is useful toobtain draft copies for proof-r

Strona 143 - LASER KLASSE 1 PRODUKT

1-7OPERATING AND STORAGE ENVIRONMENTPlease take note of the following before using the printer.Power SupplyUse the printer within the specified power

Strona 144 - SAFETY INSTRUCTIONS

1-8Do not subject the printer to strong physical shocks or vibrations.Do not expose the printer to open flames or salty or corrosive gasses.Do not pla

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CHAPTER 2 PAPER HANDLING2-1CHAPTER 2 PAPER HANDLINGPAPER SPECIFICATIONSThe printer can handle paper that has the following specifications.Paper Type

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II-7 1.3 Main PCB 1.3.1 CPU Core Fig. 2-7 shows the CPU circuit block on the main PCB.The CPU is a Motorola MC68EC000FN16 which is driven with a cl

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USER’S GUIDE2-2RemarksIt is recommended that you test paper, especially special sizes and typesof paper and heavy paper, on this printer before purcha

Strona 148 - 1. PRODUCT OUTLINE

CHAPTER 2 PAPER HANDLING2-3Special PaperBefore using paper with holes such as organizer sheets, you must fan thestack well to avoid paper jams and mis

Strona 149 - 2. SPECIFICATIONS

USER’S GUIDE2-4EnvelopesThe following types of envelopes are not recommended for use.Damaged, curled, wrinkled, or irregularly shaped envelopesExtreme

Strona 150 - 3. INSTALLATION

CHAPTER 2 PAPER HANDLING2-5MULTI-PURPOSE SHEET FEEDERThe printer has a multi-purpose sheet feeder that can feed plain paper,envelopes, transparencies

Strona 151 - 3.2 Unpacking

USER’S GUIDE2-6Loading Paper into the FeederTo load paper into the feeder, follow these steps.1.Open the multi-purpose sheet feeder by gently pulling

Strona 152 - 3.3 Installation Procedures

CHAPTER 2 PAPER HANDLING2-73.Move the paper guide to the paper width. ( ➀ )!CautionFailure to set the paper guide to the paper size may cause paper sk

Strona 153 - INSTALLATION

USER’S GUIDE2-8Two Side Printing (Manual Duplexing)The supplied printer driver for Windows 95/98 or Windows 3.1 enablesmanual duplex printing. For mor

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CHAPTER 2 PAPER HANDLING2-9MANUAL FEED SLOTThe multi-purpose sheet feeder also has a manual feed slot. You canmanually load paper sheet by sheet from

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USER’S GUIDE2-10✒ NoteInsert paper firmly into the manual feed slot.Be sure to load sheet by sheet when using the manual feed slot.

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CHAPTER 2 PAPER HANDLING2-11OUTPUT TRAY AND PAPER SUPPORT WIREThe printer ejects paper with printed surfaces face down into the outputtray at the fron

Strona 157 - 4. MAINTENANCE

II-8 Fig. 2-8 shows the CPU circuit block on the main PCB.The CPU is a Motorola MB86831 which is driven with a clock frequency of 33MHz. TheCPU itse

Strona 158 - 5. DISASSEMBLY

CHAPTER 3 CONTROL PANEL3-1CHAPTER 3CONTROL PANELLAMPS AND SWITCHThis section refers to the following lamps and switch on the printercontrol panel.Drum

Strona 159 - 5.3 Paper Feeding Clutch

USER’S GUIDE3-2Data (Toner) LampThe Data lamp indicates the current status of the print data process.Lamp Printer statusOff❍The printer has no print d

Strona 160 - DISASSEMBLY

CHAPTER 3 CONTROL PANEL3-3SwitchThis switch will be used for the following purpose depending on thesituation.Cancel printingIf you press the switch du

Strona 161 - 6. CLEARING PAPER JAMS

USER’S GUIDE3-4Test Print ModeThe printer has the following test print mode. Follow these steps:1.Make sure that the top cover is closed.2.Hold down t

Strona 162 - GENERAL DRAWING

CHAPTER 4 OPTIONS4-1CHAPTER 4 OPTIONSSERIAL INTERFACE BOARD RS-100M (For HL-1040/1050Only)To connect the printer to a DOS computer with a serial inte

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USER’S GUIDE4-2If necessary, select the interface type as follows:1. Make sure that the printer is in the off-line state.2. Select the RS-422A(Apple)

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CHAPTER 4 OPTIONS4-3If necessary, set the serial interface parameters as follow:1. Make sure that the printer is in the off-line state.2. Set the seri

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USER’S GUIDE4-4Table 3: Parity SettingsSelector 5 Selector 6 Parity On On Odd On Off Even Off — None✒NoteThe factory settin

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CHAPTER 4 OPTIONS4-5You can connect a parallel and a serial interface cable at the same time.The auto interface selection function allows you to share

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USER’S GUIDE4-6ADDITIONAL MEMORY (HL-1050 Only)The HL-820/1020/1040 printers have 2 Mbyte of standard memory andadditional memory cannot be fitted.The

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II-9 1.3.2 ASIC The ASIC is composed of a Cell Based IC that contains the following functional blocks.(1) Oscillator circuitGenerates the main clock

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CHAPTER 4 OPTIONS4-7✒NoteThe HL-1050 can also support DIB graphics with a resolution of 1200 x600 dpi under Windows 95/98/3.1 with the supplied printe

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USER’S GUIDE4-82. Unscrew the screws securing the rear plate of the main controllerboard to the printer and pull out the main controller board.Fig. 4-

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CHAPTER 4 OPTIONS4-95. Install the main controller board into the printer by sliding it into theguide rails.6. Secure the main controller board with t

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CHAPTER 5 MAINTENANCE5-1CHAPTER 5 MAINTENANCEREPLACING THE TONER CARTRIDGEThe printer can print approximately 2,400 pages (5% coverage:A4/Letter) wit

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USER’S GUIDE5-2!CautionKeep the drum unit level after removing the toner cartridge, to avoidpossible toner spill or scatter.Follow these steps to repl

Strona 174 - To Use the Printer Safely

CHAPTER 5 MAINTENANCE5-3 WarningAfter you have just used the printer, some internal parts of theprinter are extremely hot. When you open the top cover

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USER’S GUIDE5-43. Remove the old toner cartridge from the drum unit by pulling it outgently.Fig. 5-5 Removing the Old Toner Cartridge!CautionHandle th

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CHAPTER 5 MAINTENANCE5-55. Install the new toner cartridge into the right hand side of the drumunit. Make sure that the toner cartridge guide bar is e

Strona 177 - Action 2: Place the printer

USER’S GUIDE5-68. Clean the primary corona wire inside the drum unit by gently slidingthe blue tab to the right and left several times.Fig. 5-9 Cleani

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CHAPTER 5 MAINTENANCE5-7REPLACING THE DRUM UNITThe printer uses a drum unit to create the print images on paper. If theDrum lamp is on, it indicates t

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II-1090 µsecSTROBEBUSYACKSTROBEBUSYACK0.5 µsec0.5 µsec1.5 µsecCPU Receive ModeDMA Receive ModeBUSY goes HIGH at the falling edge of STROBE. The data (

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USER’S GUIDE5-8Follow these steps to replace the drum unit:1. Open the top cover towards you. Remove the old drum unit.Fig. 5-12 Removing the Drum Uni

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CHAPTER 5 MAINTENANCE5-9Fig. 5-14 Removing the Toner Cartridge3. Unpack the drum unit and gently shake it five or six timeshorizontally.Fig. 5-15 Shak

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USER’S GUIDE5-104. Install the toner cartridge into the new drum unit. For moreinformation, see “REPLACING THE TONER CARTRIDGE” in thischapter.5. Inst

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CHAPTER 5 MAINTENANCE5-11CLEANING THE PRINTERClean the printer exterior and interior periodically. If printed pages getstained with toner, clean the p

Strona 184 - Troubleshooting

USER’S GUIDE5-12Cleaning the Printer Interior and Drum UnitClean the printer interior and the drum unit as follows:1.Turn off the power switch and unp

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USER’S GUIDE5-144.Gently wipe the scanner window with a soft dry cloth.Fig. 5-22 Cleaning the Scanner Window!CautionDo not touch the scanner window wi

Strona 186 - Printing a Test Sample Page

USER’S GUIDE5-146. Clean the primary corona wire inside the drum unit by gently slidingthe tab to the right and left several times.Fig. 5-23 Cleaning

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CHAPTER 5 MAINTENANCE5-15RE-PACKING THE PRINTER!CautionWhenever you transport the printer, use the packing materials which areprovided with your print

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USER’S GUIDE5-164. Place the drum unit assembly in the plastic bag and seal the bagcompletely.Fig. 5-25 Placing the Drum Unit in the Plastic Bag5. Clo

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CHAPTER 6 TROUBLESHOOTING6-1CHAPTER 6 TROUBLESHOOTINGALARM INDICATIONS AT A GLANCEOperator CallsIf a recoverable error occurs, the printer indicates

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II-11(11) Engine control I/OThis I/O is used for the connection to the panel sensor PCB. It controls the mainmotor, solenoid, sensors, etc.Fig. 2-9

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USER’S GUIDE6-2For errors shown below, the printer indicates an operator call by blinkingthe Alarm lamp. If you use the printer with the supplied Wind

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CHAPTER 6 TROUBLESHOOTING6-3Error ActionSerial Interface OverrunError(For HL-1040/1050 Only)Press the panel switch to resume printing.The interface ha

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USER’S GUIDE6-4Service CallsIf an unrecoverable error occurs, the printer indicates the need for aservice call by lighting all the lamps and then the

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CHAPTER 6 TROUBLESHOOTING6-5PAPER JAMSBefore you can clear a paper jam error, you need to find the location ofthe paper jams. Locate the position refe

Strona 195 - LAMPS AND SWITCH

USER’S GUIDE6-6!CautionDo not pull jammed paper from the output tray. Be sure to open thetop cover to remove the jam, or the fuser may get dirty with

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CHAPTER 6 TROUBLESHOOTING6-7❏Paper Jam near the Drum Unit or at the Paper Output TrayIf a paper jam has occurred near the drum unit, open the top cove

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USER’S GUIDE6-8Q & AThis section contains questions and answers for using your printer. If youhave encountered a problem, find the question relati

Strona 198 - REPLACING THE TONER CARTRIDGE

CHAPTER 6 TROUBLESHOOTING6-9Question RecommendationSometimes I get the memoryFull message. How can Icorrect this?Reduce the print resolution or reduc

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USER’S GUIDE6-10Setting Up the Printer for DOS (For HL-1040/1050 Only)Question RecommendationI cannot print from myapplication software.Check if the D

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CHAPTER 6 TROUBLESHOOTING6-11Setting Up the Printer for Apple Macintosh Computers When theOptional RS-100M Serial Interface Is Installed into Your Pri

Strona 201 - REPLACING THE DRUM UNIT

II-12 The ASIC is composed of a Cell Based IC that contains the following functional blocks.(1) Oscillator circuitGenerates the main clock for the CP

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USER’S GUIDE6-12PrintingQuestion RecommendationThe printer prints unexpectedlyor it prints garbage.Turn the printer off and on again to reset theprint

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CHAPTER 6 TROUBLESHOOTING6-13Question RecommendationThe printer cannot print fullpages of a document. A"MEMORY FULL" errormessage occurs.(Fo

Strona 204 - ALARM INDICATIONS AT A GLANCE

USER’S GUIDE6-14Print Quality!CautionYou will clear a print quality problem by replacing the drum unit with anew one if the Drum lamp is on. The drum

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CHAPTER 6 TROUBLESHOOTING6-15Question RecommendationToner scatters and stains theprinted page.Fig. 6-10 Scattering TonerClean the printer interior. Se

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USER’S GUIDE6-16Question RecommendationPrinted pages are blurred at thecenter or either edge.Here come Pat-top ,he come. One thing I can tell you is y

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CHAPTER 7 APPENDIXA-1CHAPTER 7APPENDIXPRINTER SPECIFICATIONSPrintingPrint Method Electrophotography by semiconductor laser beam scanningLaser Wavelen

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USER’S GUIDEA-2First Print 15 seconds (when loading A4 or letter-size paper from themulti-purpose sheet feeder)Print Media Toner cartridge:Life Expect

Strona 209 - PRINTER SPECIFICATIONS

CHAPTER 7 APPENDIXA-3Memory HL-820/1020/1040 : 2 MBHL-1050: 4 MBExpandable up to 36 MB by installing anindustry standard SIMMDiagnostics Self-diagno

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USER’S GUIDEA-4PARALLEL INTERFACE SPECIFICATIONS✒ NoteTo ensure best quality performance use an IEEE 1284 compliant parallelcable between the printer

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CHAPTER 7 APPENDIXA-5✒ NoteTo use bi-directional communication, an interface cable which has the pinconnections above must be used.Pin118219342056217

Strona 212 - KLASS 1 LASER APPARAT

II-1390 µsecSTROBEBUSYACKSTROBEBUSYACK0.5 µsec0.5 µsec1.5 µsecCPU Receive ModeDMA Receive ModeBUSY goes HIGH at the falling edge of the STROBE signal.

Strona 213 - Re-pack the printer

USER’S GUIDEA-6UNIVERSAL SERIAL BUS (USB) INTERFACE (HL-1050 only)Interface ConnectorPin AssignmentPin No. Signal1 Vcc (+5V)2 - Data Serial Data -3 +

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CHAPTER 7 APPENDIXA-7RESIDENT FONTSThe following bitmapped fonts are resident in this printer.✒NoteHL-820/1020 printer does not have resident fonts i

Strona 215 - HL-800/1000 Series

USER’S GUIDEA-8Intellifont Compatible FontsAlaska (Extrabold)Antique Oakland (Oblique, Bold)Brougham (Oblique, Bold, BoldOblique)Cleveland CondensedCo

Strona 216 - TABLE OF CONTENTS

CHAPTER 7 APPENDIXA-9SYMBOL SETS/CHARACTER SETSOCR Symbol Sets (HL-1050 Only)When the OCR-A or OCR-B font is selected, the corresponding symbol set i

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USER’S GUIDEA-10EPSON Mode ( HL-1040/1050 )US ASCIIPC-8PC-8 D/NPC-850PC-852PC-860PC-863PC-865PC-8 TurkishGermanUK ASCII IFrench IDanish IItalySpanishS

Strona 218 - Inside the Printer

CHAPTER 7 APPENDIXA-11❏HP LaserJet IIP / HP LaserJet 6PThe following table shows characters available only in the correspondingcharacter set. The num

Strona 219 - Shipment of the Printer

USER’S GUIDEA-12❏HP LaserJet IIP/6P, EPSON FX-850, IBM Propritner XL❏EPSON FX-850

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CHAPTER 7 APPENDIXA-13The following table shows characters available only in the correspondingcharacter set. The numbers at the top of the table are

Strona 221 - INTRODUCTION

USER’S GUIDEA-14TrademarksThe Brother logo is a registered trademark of Brother Industries, Ltd.Apple, the Apple Logo, and Macintosh are trademarks, r

Strona 222 - ABOUT YOUR PRINTER

CHAPTER 7 APPENDIXA-15REGULATIONSThis product is designed for use in a professional environment.Federal Communications Commission(FCC) Declaration of

Strona 223 - Features

PREFACEThis service manual contains basic information required for after-sales service of the laser printer(here- in-after referred to as "this m

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II-14(11) Engine control I/OThis I/O is used for the connection to the panel sensor PCB. It controls the mainmotor, solenoid, sensors, etc.Fig. 2-10

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USER’S GUIDEA-16Radio Interference (220-240 V Model Only)This printer complies with EN55022(CISPR Publication 22)/Class B.Before this product is used,

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CHAPTER 7 APPENDIXA-17Declaration of Conformity (For Europe)We, Brother International Europe Ltd., Brother House 1 Tame Street, Guide Bridge,

Strona 227 - Environment

USER’S GUIDEA-18For Finland and Sweden LUOKAN 1 LASERLAITE KLASS 1 LASER APPARATVaroitus! Laitteen käyttäminen muulla kuin tässä käyttöohjeessa main

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CHAPTER 7 APPENDIXA-19IMPORTANT - Wiring Information (For U.K. only)If the power cord supplied with this printer is not suitable for your electrical

Strona 229 - PAPER HANDLING

INDEXAAlarm lamp ...3–2, 6–1auto-emulation switching...1–4Bbaud rate ...4–3bitma

Strona 230 - USER’S GUIDE

primary corona wire...5–14printmethod... A–1overrun...6–2quality

Strona 231 - Straighten the Paper

II-15 1.3.3 ROM A program file of 512 Kbytes and the font data are stored in the ROM. A 42-pin IC socketis provided: a 16 Mbits ROM (42-pin) is mou

Strona 232 - Fig. 2-3 Printable Area

II-16 1.3.4 DRAM A 16M-bit DRAM (x 16bits) is used as the RAM.Fig. 2-13 Two 16M-bit DRAMs (x 16bits) are used as the RAM.Fig. 2-14HL-1050HL-820/102

Strona 233 - MULTI-PURPOSE SHEET FEEDER

II-17 1.3.5 Optional RAM A 32bit (72 pin) SIMM can be fitted as optional RAM. The main PCB has one slot and thecapacity of SIMM can be from 1 Mbyte

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II-18 1.3.6 Optional Serial I/O The interrupt of the serial I/O is input to the EXINT terminal of the ASIC, and isrecognized by the CPU. A 32-byte

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II-19 1.3.8 Reset Circuit The reset IC is a PST598DNR. The reset voltage is 4.2V (typ.) and the LOW period ofreset is 200ms (typ).Fig. 2-19 The res

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II-20 Fig. 2-22 shows the CDCC interface circuit.Fig. 2-22HL-1050

Strona 237 - MANUAL FEED SLOT

II-21 1.3.10 Engine I/O Fig. 2-23 shows the engine interface circuit.Fig. 2-23HL-820/1020/1040

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II-22 Fig. 2-24 shows the engine interface circuit.Fig. 2-24HL-1050

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II-23 1.3.11 Paper Feed Motor Drive Circuit The motor driver is a TR array. The excitation method is 2-2 phase excitation with abipolar drive.Fig.

Strona 240 - CONTROL PANEL

iCONTENTSCHAPTER I FEATURES AND SPECIFICATIONS...I-11. FEATURES...

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II-24 1.4 Panel Sensor PCBThe following parts are on the panel sensor.• Control Panel...1 Switch, 4 lamps• Connector ...Low-volt

Strona 242 - CHAPTER 3 CONTROL PANEL

II-25 1.5.2 High-voltage Power SupplyThis generates and outputs the voltages and currents for the charging, development andtransfer functions.Transfe

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II-26 2. MECHANICS 2.1 Overview of Printing MechanismFig. 2-29Main MotorScanner UnitMain Fan MotorSolenoidMain Cotrol PCBPanel Sensor PCBHigh-Voltag

Strona 244 - CHAPTER 4

II-27 2.2 Paper Transfer 2.2.1 Paper SupplyThe pick-up roller picks up one sheet of paper from the paper feeder every time it isrotated and feeds i

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II-28 2.2.3 Paper EjectThe completion of paper eject is detected in the following manner:(a) When the leading edge of the paper pushes down the eject

Strona 246 - CHAPTER 4 OPTIONS

II-29 2.3 Sensors 2.3.1 Cover SensorDetects opening and closing of the top cover.Fig. 2-35 2.3.2 Toner Empty SensorDetects if there is toner in the

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II-30 2.4 Drum Unit 2.4.1 Photosensitive DrumGenerates the latent electrostatic image and develops the image on the drum surface. 2.4.2 Primary Cha

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II-31 2.5.2 Exposure StageAfter the drum is positively charged, it is exposed to the light emitted from the laser unit.Fig. 2-38The area exposed to t

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II-32 2.5.3 DevelopingDeveloping causes the toner to be attracted to the electrostatic image on the drum so asto transform it into a visible image.Th

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II-33 2.5.5 Drum Cleaning StageIn the image transfer stage, not all the toner on the photosensitive drum is transferredonto the paper but some remain

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ii2.3 Sensors...II-292

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III-1CHAPTER III DISASSEMBLY AND REASSEMBLY 1. SAFETY PRECAUTIONSTo avoid creating secondary problems by mishandling, be careful to follow the foll

Strona 253 - CHAPTER 5

III-2 2. DISASSEMBLY FLOWDRUM UNITMP SHEET FEEDER ASSYTOP COVERFIXING UNITSCANNER UNITPAPER SUPPORTEXTENSION SUPPORT WIRE A136OUTPUT TRAY ASSY254187

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III-3 3. DISASSEMBLY PROCEDURE 3.1 Output Tray ASSY(1) Open the output tray toward you.(2) Press the hinges at the left and right sides of the outpu

Strona 255 - Fig. 5-3 Inside the Printer

III-4 3.3 Top Cover(1) Open the top cover.(2) Press the hinges at the left and right sides of the top cover inwards to release thetop cover from the

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III-5 3.5 MP Sheet Feeder ASSYCaution:When disassembling the MP sheet feeder ASSY, if you get the grease on your fingers,take care not to touch the s

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III-6 3.6 Fixing Unit(1) Remove the two M4x16 tapping screws.(2) Lifting the fixing unit, disconnect the thermistor connector on the EL PCB first, th

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III-7(5) Release the right side of the paper eject roller shaft.(6) Remove the four eject pinch rollers and the pinch springs from the fixing unitfram

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III-8When replacing the heat roller cleaner with a new one, attach the cleaner referring tothe figure below;Fig. 3-10Follow the instructions below whe

Strona 260 - Fig. 5-13 Inside the Printer

III-9Note:When replacing the scanner unit, ensure to assemble the ferrite core using the cablebinder as follows;Fig. 3-13(3) Disconnect the three conn

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III-10 3.8 Main PCB ASSY(1) Remove the three M4x6 screws.(2) Hold the hooks at the left and right of the mounting frame to pull out the main PCBASSY.

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iiiCHAPTER IV MAINTENANCE AND TROUBLESHOOTING...IV-11. INTRODUCTION ...

Strona 263 - CLEANING THE PRINTER

III-11(3) Lift the base plate ASSY and remove the grounding screw.Fig. 3-17 3.10 Panel Sensor PCB ASSY(1) Remove the main shield.(2) Remove the M4x12

Strona 264 - Fig. 5-21 Inside the Printer

III-12(3) Disconnect the eight connectors from the PCB. (Three connectors have alreadybeen disconnected when removing the scanner unit.)12345678910(N

Strona 265 - Scanner Window

III-13(3) Remove the one M4x12 screw to remove the inlet holder. Then, remove the inletand the PCB.Note:When re-assembling the inlet holder and AC in

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III-14 3.13 Sub Fan Motor ASSY(1) Slide the sub fan motor ASSY upwards.Fig. 3-23Note:When re-assembling the sub fan motor, ensure that the side on wh

Strona 267 - RE-PACKING THE PRINTER

III-15Note:When re-assembling the fan motorinto the holder, refer to the figure onthe right.Fig. 3-25 3.15 Drive Unit(1) Unhook the heater harness fr

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III-16Note:When re-assembling the drive unit, ensure that you fit the drive unit underneath theelectrode DRB1.When disassembling the drive unit, be su

Strona 269 - TROUBLESHOOTING

III-17 3.18 Paper Support(1) Pull the paper support down toward you and pull both legs outwards to release it.Fig. 3-30 3.19 Extension Support Wire(

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III-18 4. PACKINGFig. 3-32DocumentsAccessory cartonPadPadPrinterBagCarton

Strona 271 - CHAPTER 6 TROUBLESHOOTING

IV-1CHAPTER IV MAINTENANCE AND TROUBLESHOOTING 1. INTRODUCTION 1.1 Initial Check(1) Operating environmentCheck if :• The source voltage stays wit

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IV-2• Condensation on the corona unit may cause corona charge leakage.• Condensation on the hopper gate and separation pad may cause paper feedtrouble

Strona 273 - PAPER JAMS

I-1CHAPTER I FEATURES AND SPECIFICATIONS 1. FEATURESThis printer has the following features: High Resolution and Fast Printing Speed<HL-820>T

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IV-3 2. CONSUMABLE PARTS 2.1 Drum UnitThe Drum lamp is on when the drum unit is nearly at the end of its life.Life expectancy: 20,000 pages at

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IV-4 3. IMAGE DEFECTS 3.1 Image Defect ExamplesI-2 DarkI-1 Light I-2 Dark I-3 Completely blank I-4 All blackI-5 Dirt on back of paper I-6 Black

Strona 276 - Q & A

IV-5 3.2 Troubleshooting Image DefectsThe following procedures should be followed in the event of specific image defects.See subsection 3.3 for infor

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IV-6I-2 DarkPossible cause Step Check Result RemedyHV.GNDcontacts(Fig.4-5)Corona failure(soiled wire)1 Is the corona wire dirty? Yes Clean the corona

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IV-7I-3 Completely blankPossible cause Step Check Result RemedyHV.GNDcontacts(Fig.4-5)Developing biascontact failure1 Are the developing biascontacts

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IV-8I-4 All blackPossible cause Step Check Result RemedyHV.GNDcontacts(Fig.4-5)Corona failure 1 Is the corona wire of the drumunit broken?Yes Replace

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IV-9I-5 Dirt on the back of paperPossible cause Step Check Result RemedyFixing unit 1 Is the pressure roller dirty?Is any other area in the printerdir

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IV-10I-6 Black and blurred vertical streaksPossible cause Step Check Result RemedyHV.GNDcontacts(Fig.4-5)Corona failure 1 Is the corona wire dirty? Ye

Strona 282 - Print Quality

IV-11I-8 Black vertical streaks (in a gray background)Possible cause Step Check Result RemedyTranslucentstain on thescanner window1 Are there any stai

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IV-12I-11 Poor fixingPossible cause Step Check Result RemedyPrinting paper 1 Is thick paper more than 42lbweight in use?Yes Instruct the user to use p

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I-2Low Running CostThe toner cartridge is separate from the drum unit. You need to replace only the tonercartridge after around 2,400 pages, which is

Strona 285 - APPENDIX

IV-13I-13 Faint printPrint out test print out test print out test Print out test print o Print out test print oPrint out test print out test pr

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IV-14I-15 Black spotsPossible cause Step Check Result RemedyDrum unit 1 Are the spots at 94mmintervals?The problem is not solved afterprinting a few p

Strona 287 - CHAPTER 7 APPENDIX

IV-15(3) Wipe the surface of the photosensitive drum with a cotton swab until the dustor paper powder on the surface comes off.Fig. 4-4Caution:Do not

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IV-16I-17 Gray backgroundPossible cause Step Check Result RemedyPrint paper 1 Does the paper being usedmeet the paper specification(weight, etc.).No R

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IV-17I-19 Downward fogging of solid blackPossible cause Step Check Result RemedyDrum unit 1 Is the problem solved afterreplacing the drum unit?Yes Rep

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IV-18I-21 Light rainPossible cause Step Check ResultRemedyDrum unit failure 1 Is the problem solved afterreplacing the drum unit withone that does not

Strona 291 - RESIDENT FONTS

IV-19 3.3 Location of High-voltage Contacts and Grounding ContactsFig. 4-5Fig. 4-6Grounding contacts➁➀High-voltage contacts➂ For transferrollerDrum u

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IV-20 3.4 Location of Feed Roller Shaft and Grounding ContactsFig. 4-7Feed shaft roller➉ For feed roller

Strona 293 - SYMBOL SETS/CHARACTER SETS

IV-21 4. PAPER JAMProblem Type of jam Cause Temp measureJam at power on Paper stuck Paper feed sensor orpaper eject sensor isturned on.Remove the pap

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IV-22 5. TROUBLESHOOTING MALFUNCTIONSWhen carrying out countermeasures for malfunctions as described in this section, checkconnectors for contact fai

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I-3 2. SPECIFICATIONS 2.1 PrintingPrint method Electrophotography by semiconductor laser beam scanningLaser: Wave length: 780nmOutput: 5mW maxResolu

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IV-23M-3 Main motor unrotatedPossible cause Step Check Result RemedyFailure ofconnector1 Is the connection of connectorP9 on the panel sensor PCBcorre

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IV-24M-5 Insufficient output from high-voltage power supply unitPossible cause Step Check Result RemedyHigh-voltagecontact1 Do any of the terminals on

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IV-25M-8 Scanner failurePossible cause Step Check Result RemedyHarnessconnectionfailure1 Is the connection of thescanner motor connector P5on the pane

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IV-26F-1 Double feedingPossible cause Step Check Result RemedyPaper 1 Is paper of a recommendedtype being used?No Instruct the user to userecommended

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IV-27 6. INSPECTION MODE 6.1 Incorporated Inspection ModesThe printer incorporates various inspection modes such as the factory inspection modeand

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IV-28DrumAlarmReady(Paper)Data(Toner)Paper eject sensorRegistration sensorCover sensorToner sensorSwitchFig. 4.8Paper eject ON (Paper is detected.) Dr

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IV-29 6.2 Error CodesIn the event of a printer failure, error codes will be indicated as shown below. All thelamps and the specific lamps are turned

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A-1 APPENDIX 1. SERIAL NO. DESCRIPTIONSThe descriptions below show how to read labels on each printer and part.< ID for production month >A: Ja

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Appendix 2. Connection Diagram, HL-820/1020A - 2P1 CDCC I/FMAIN PCBP2 ENGINE I/FMAINMOTORSUBMOTORFAN1FAN2REGISTRATIONSENSORCOVER SW PANEL SENSORPCBSW

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Appendix 3. Connection Diagram, HL-1040A - 3RS-100MSERIAL I/FP1 CDCC I/FMAIN PCBP2 ENGINE I/FMAINMOTORSUBMOTORFAN1FAN2REGISTRATIONSENSORCOVER SW PANE

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